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2017 G4 coolant bottle mod

5.1K views 17 replies 11 participants last post by  sleddogs  
#1 ·
Hey guys
I couldn't find much info here about this topic or the way to fix a potential problem... so I took it upon myself.... my luck I would be out somewhere and bounce my knee off the right side panel and bust off the buds connector mount....
So I heated up a large x acto knife and went to work....SLOWLY...and diligently.... results came out well and should alleviate any future issue possibility....
Here are some pics...
Torch
Large x-acto.
4 in hand file
Patience

Hope this helps
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#10 · (Edited by Moderator)
I realize that the possibility of having an issue with this is very low.... especially on a trail sled vs a mountain sled and the panels may be different etc..... but if this eliminates the chance of ruining a trip or being stranded with a long walk because all the coolant leaves the coolant system due to a poor design location...imo... then that is all I was trying to do.... totally unnecessary to locate that plug on the bottle in my opinion....silly... and hence the reason they changed it going forward to 18s....
Its not hard to make this mod... but take your time... it's a hot knife thru butter....

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#12 ·
Rough measurements I took last year was about 2 inches between the connector and the side panel. Heat up the panel from the exhaust, add in a washout on the trail causing a hard hit from a knee and there was enough potential for contact to make me cut it off. Not saying anyone else has to.
Exactly.....
The 6 P theory...

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#13 ·
Nice work. Steady Hand.....
The bottle actually cleans up pretty well with the rasp....
15 years doing high end trim carpentry didn't hurt either.....ha

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#15 ·
The 2018 BCX has the bottle mounted on a flexible rubber block
Ha... there's an Idea....

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#17 ·