Zach, I was part of the Clarkson Team the past four years before I graduated, being the team leader for my last three finishing 2nd and 4th my last two years. There is no "exact science" to building a muffler for a sled, Leading the exhaust team also and after much research, cutting up car and other power sport mufflers, talking to industry experts, it was confirmed that a formula did not drive the building and designing off a exhaust system. For example, last year, we had a three part exhaust system, each w/ 3 different designs, making MANY different combinations to test. We did baseline testing, (HP, torque..etc using a land-n-sea water break dyno), we also testing sound, vibration, GPH..etc. Than we tested each combination for the exhaust, found a happy medium for what we were looking for and used that. The number one thing that hurt us (3 times) was increased back pressure, warping a four stroke head, which is not cheap! Let me know what else I can help with.
Aj
Aj