Oil Cap

740 Views 16 Replies 15 Participants Last post by ROTAX-800HO-REV, Sep 30, 2006

ROTAX-800HO-REV

Discussion Starter · Sep 28, 2006 (Edited by Moderator)

I remember this thread bieng on here in the past and was wondering how some of you fixed the problem. I went as low as trying a cat cap and it still leaked. My 04 800ho leaks and my wifes 04 600ho both are revs.

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Irondog

· #2 · Sep 28, 2006

ROTAX-800HO-REV said:
I remember this thread bieng on here in the past and was wondering how some of you fixed the problem. I went as low as trying a cat cap and it still leaked.

[snapback]913051[/snapback]

I deleted the oil injection and oil tank alltogether. That seems to be working pretty good so far

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Drifthopper

· #3 · Sep 28, 2006

Rotax...Do a search "Oilcap" or "leaking" and all the past threads will come up.

that 's been discussed on here since '03.

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JBASS

· #4 · Sep 28, 2006

Put a Artic Cat cap on...Yep Artic Cat will not leak

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big mike

· #5 · Sep 28, 2006

The seal inside the cap can be flipped over, also do not overtighten. I did both and it worked pretty good. Every once in awhile a teenager helps me with the oil and the problem comes back.

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TeamScream

· #6 · Sep 28, 2006

JBASS said:
Put a Artic Cat cap on...Yep Artic Cat will not leak

[snapback]913493[/snapback]

See Above!

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NEK REV800X

· #7 · Sep 28, 2006

I sell a kit to fix the issue. I had to develope it for my own sled because i have the same issues.... Installed my kit now the issue is gone.....

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DooDrivr

· #8 · Sep 28, 2006

NEK REV800X said:
I sell a kit to fix the issue. I had to develope it for my own sled because i have the same issues.... Installed my kit now the issue is gone.....

[snapback]913811[/snapback]

Can you post pictures/details of your kit. I would be interested if you have solved this problem!

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jaedymack

· #9 · Sep 28, 2006

I put Artic Cat oil cap on mine no leak. I think I even go faster. Kidding. Go with the Cat cap.

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stevenknapp

· #10 · Sep 28, 2006

I'm also interested in a kit.

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ROTAX-800HO-REV

Discussion Starter · #11 · Sep 29, 2006

I did try the cat cap but still leaks, Im also interested in seeing pics of your invention to the problem.

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Crank shaft

· #12 · Sep 29, 2006

I put a cap from an old S-chassis on and it never leaked again.

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tweener

· #13 · Sep 29, 2006

pull the seal out of the cap, and reinstall it up-side-down.........worked for me!

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DOOIN' TIME

· #14 · Sep 29, 2006

I did like many others have done and used the old S-chassis oil cap, no more leaks. Any idea why Doo changed cap styles and started using the non vented piece of crap on the Revs?

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Roamer7

· #15 · Sep 29, 2006

ROTAX-800HO-REV said:
I remember this thread bieng on here in the past and was wondering how some of you fixed the problem. I went as low as trying a cat cap and it still leaked. My 04 800ho leaks and my wifes 04 600ho both are revs.

[snapback]913051[/snapback]

I got a cap for a ZX chassis and it never leaked again.

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REV*BARON

· #16 · Sep 29, 2006

A stock gas tank cap fits good too. The 440 one with the ball in the cap is the best.

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ROTAX-800HO-REV

Discussion Starter · #17 · Sep 30, 2006

Thanks for the ideas will try something different as soon as the snow flies

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