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no thermostat

10093 Views 39 Replies 25 Participants Last post by  Ski-doorenegade
is there a posibility of running too cool running without a thermostat? seems there selling delete kits for that,, has anyone come up with a thermostat made too open to run 20 degrees cooler. or drilling it out. e-mail me if u have any info,,thx
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Use use a restrictor in the race car. it takes place of the thermostat and puts a smaller hole size there. allowing coolant flow all time but not runing it too cold at all. and you dont want a big money motor to blow up just because your thermostat stuck close. dont know if they make them for sleds?
anyone have the pros and cons of running without t-stat?
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I do know that if the cylinders are too cool they wont expand and will wear faster.
dgcat said:
anyone have the pros and cons of running without t-stat?

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part of the motor working proprely is the operating temp of the engine. the pistons and the cyl need to be at a proper temp to control the piston to wall clearance. a cyl that runs too cold can cause the piston to cyl clearance to be too tight and a seizure will occur this is refered to as a "cold seizure" . This is why it is important to warm the engine up before using the motor hard. When the engine is cold the piston will heat up much quicker than the cyl due to the size of the piston being way smaller than the cyl and cooling system. when you warm the motor up you are allowing the parts to expand at the same rate. A aluminum piston will grow and become larger when it heats up. the purpose of the thermostat is to keep the engine at the proper operating temp at all times. with no thermostat you have no ability to control the temp and in turn the internal clearances and on a really cold day you can cold sieze a motor that has been warmed up . In the summer we race yamaha 2 stroke 250cc tz race bikes, these bikes make 90 rwhp and have no thermostat. we have to tape the radiators with duct tape to maintain a water temp of 180 degrees at all times. If we don't we run the risk of cold siezure or over heat. you have no ability to control the temp in a sled. In my opinion removing the thermostat is not an option on a trail sled. I have a mod sled with no thermostat and the restrictor which i promptly removed and instaled a thermostat I have concerns about the thermostat failing so i replace them every year and i instaled temp guages on all my sleds.
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YOU can NOT cold sieze a running engine from too cold of water temp!

Not possible...

The external temp surrounding the engine does not change (very much) the temperature of combustion... In fact ,the colder temp allows for a colder intake charge due to the cases not being as "heated" and this transforms into more power.. It als allows for the piston to crown to transfer heat more efficiently which leads to cooler crown temps which leads to more power... ya see the cycle??

Think of a camp fire... think of the fire as your combustion process..

Now, if the SAME fire is burning in the snow at 20 degrees and in the desert at 100 degrees, is the temp of the fire different between these 2 locations??

I run 75-85 degree water temps in a MOD mountain sled... no problems..

Kelsey
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You always want a thermostat or a restrictor, if not the coolant will be flowing through the cooler too fast not giving the coolant a chance to give off the heat.
blackmxz said:
You always want a thermostat or a restrictor, if not the coolant will be flowing through the cooler too fast not giving the coolant a chance to give off the heat.
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Our kit uses a restrictor...so it maintains the proper flow...proper cooling (around 100 deg) and delete the troublesome T-stat

thunder- thats possible is extreme cases...this isnt...

kyle- the running temp is directly related to the engine...the doo twin can and does run better around 100 deg or cooler...the new 800R is held at 80 from the factory...

RKT- I heard you say that before...LOL

-BJ
Why is a $35.00 stat with 50 cents worth of material troublesome?
I have had stats fail on heavy equipment but only after 5000+hours.
A two stroke sled will never see those kind of hours, it would be a scrap heap so why should they ever fail?
As far as running to cold on a machine with no radiator and fan, it could never happen.
Mine failed when I was up in northern Ontario on my '03. Coolant kept recirculating from top of head back to expansion bottle allowing very little to go out through exchanger, but just enough for me to get back. Found pieces of it all the way to impeller. I noticed it having issue on my temp guage creeping up. I've seen it in a coupler of others sleds less than a year old. Not a very durable product and I haven't had had problems with them on my previous sleds. Just another 'Ring Thing' to be aware of!
-Grover
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kyle797 said:
dgcat said:
anyone have the pros and cons of running without t-stat?

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part of the motor working proprely is the operating temp of the engine. the pistons and the cyl need to be at a proper temp to control the piston to wall clearance. a cyl that runs too cold can cause the piston to cyl clearance to be too tight and a seizure will occur this is refered to as a "cold seizure" . This is why it is important to warm the engine up before using the motor hard. When the engine is cold the piston will heat up much quicker than the cyl due to the size of the piston being way smaller than the cyl and cooling system. when you warm the motor up you are allowing the parts to expand at the same rate. A aluminum piston will grow and become larger when it heats up. the purpose of the thermostat is to keep the engine at the proper operating temp at all times. with no thermostat you have no ability to control the temp and in turn the internal clearances and on a really cold day you can cold sieze a motor that has been warmed up . In the summer we race yamaha 2 stroke 250cc tz race bikes, these bikes make 90 rwhp and have no thermostat. we have to tape the radiators with duct tape to maintain a water temp of 180 degrees at all times. If we don't we run the risk of cold siezure or over heat. you have no ability to control the temp in a sled. In my opinion removing the thermostat is not an option on a trail sled. I have a mod sled with no thermostat and the restrictor which i promptly removed and instaled a thermostat I have concerns about the thermostat failing so i replace them every year and i instaled temp guages on all my sleds.
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I agree 100%. Running cooler than the engine was designed for will cause accelerated wear of the piston and cylinder. Maybe it will not seize but I will never run a motor that I want to run efficiently for the long term without a stat. Large temp variations like we see here in central Canada will cause it to run very cool in -40C without a stat, shrinking the cylinder, and then when the weather warms up, expanding the cylinder, there is a distinct possibility that there will be blow by and significant power loss because of the increased wear/clearances.
There was another thread on this topic some time ago and there were some very good points made about stress and strain that MAY occur on the engine due to this mod as well. Also in that thread someone commented that the power your engine develops comes from heat and the more heat you pull from the engine unnecessarily the less power it will generate. Again, 100% correct and I have the heat equations to prove it. Tighter piston to cylinder tolerances may give you some of the power back but as a Power Engineer these heat loss principles are in total agreement with what I was taught, and the resulting increased wear has been confirmed by both of my Journeyman Mechanic friends.
I am new to sledding but have done alot of my own wrenching on 2 and 4 stroke bikes etc. so I'm not saying that I know everything about these engines (because I most certainly do not!) but from what I have been taught as an energy conversion specialist and from what my friends who are "in the know" tell me I will not remove my stat. Stats IMO are very simple and reliable devices that will usually give you signs on a temp gauge that they are going south long before they fail totally. Sudden failure does happen though. Perhaps I am just choosing the lesser of 2 evils?
I could go on for pages and pages here but I Doo welcome all input on this subject as I most certainly still have some learning to Doo! The people on here are some of the greatest and are what make this site so darned addictive!
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Some time ago in snow-tech..........OLAV AAEN wrote an article about "warming up your sled" and that just cause you get your water temp up doesn't mean your sled is ready for a WOT romp across a lake.

We went into explaining how you need to give the engine time to heat soak, so all the MASS (crankshaft, cases, etc) are up to normal operating tempurature...

Otherwise the resulting air charge will be more dense, and the jetting will be lean.

I beleive that he comented how a cool engine could result in the effect of haveing 3 to 4 sizes smaller jets in the engine......which is enough to cause issues......

The point I beleive and am trying to make is this..........the engine is built for a certain operating temperature "window"

Kelsey buil;ds his own motors, and he can run them at 80* cause he built them for that, and he jets them for that!

Take a stock sled, and run it 80* and i think most people will wind up having problems.

Doo stats open at about 108* and if you are in good snow, the temp will run 110-120 consistently.

I agree that a stock sled would probabbly run much better in the 100-110 range instead.......But lower than 100 would make me very nervous, as I have seen engines seize from this!

I know RKT well, and respect his knowledge a lot, but i have to dissagree with him on this one, and If he is up to it,and provides me with a stock doo twin, I will offer to cold seize it for him.........NO CHARGE!........Like I said in the previous post........no stat, lots of powder, HUGE heat exchanger......and temps FALL......off the chart.........less thn 96* for sure (engine is cold to the touch).......

The new 800R and RKT's motors are designed to run at colder temps, so obviusly they will live......and that is a good thing!

My biggest peice of advice is this........no matter weather you use your stat, delete it, modify it, change it..........get a temp gauge that reads in degrees F and monitor it!!

I would say that the digital temp gauge offered in "stuff by doo-talkers" is a MUST on any performance oriented rev rider........

my 2c
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Solid Post Tweener! Like I said, I could go on and on (ad nauseum.) about this subject, but I think you did alot better on that aspect than I could have.

It may seem like a fairly simple subject, but there is more to it than first meets the eye IMO.

I'd be very interested in more opinions and info. from Kelsey at RKT as I have his drop in kit and head coming and respect his opinion immensely.Was that sucking up or what!
BTW I singled Kelsey out only because of my dealings with him but I have just as much respect for Big John or Bill Cudney and the years of "real world" experience they have over little old me.
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The doo thermostats seem to be very fragile, I have had three or 4 of them fail over the last few years.. and you are right .. heh-heh.. none of them had close to 5000 hours on them.. more like 50 to 200 hours. But they do fail.

For the last two years, I have been running gutted thermostats (just the outer disk) with a restrictor in the top hose with no issues or failures.

Sometimes engineering has to bow to experience.... (dang and I am one too). Doo does this on their race 440's and has been doing it for a number of years. I think the orfice size they use to replace the thermostat is a little large.. but it works for them, and I suspect they even have some data (shock and awe - why would any of us want data when you have so much internet opinion).

All I know is it works fine... keeping the coolant between 80 and 110 F ...

The rest of you can do what you want.... I don't see any big surges of cold water when I am in deep powder.. vs trail riding (hardly ever do that anymore). I am typically riding an 03 700 rev.. with coolant thru the running boards and ad on cooler in the PLP tunnel extension.

And yes, one would want to warm up the sled .. idling doesn't warm a sled much.... by riding at a moderate speed for 5 to 10 minutes before hammering it.
But you should do that with a thermostat too... I am with Kelsey, believing that the sudden opening of the stat might cold shock the engine .. if 70 f coolant as compared to slightly higher then 108F is considered hot... I would rather the coolant circulating thru the system at all times.. plus the difference in temperatures we are talking about are not enough change to be considered shocking either....
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djm said:
The doo thermostats seem to be very fragile, I have had three or 4 of them fail over the last few years.. and you are right .. heh-heh.. none of them had close to 5000 hours on them.. more like 50 to 200 hours. But they do fail.

For the last two years, I have been running gutted thermostats (just the outer disk) with a restrictor in the top hose with no issues or failures.

Sometimes engineering has to bow to experience.... (dang and I am one too). Doo does this on their race 440's and has been doing it for a number of years. I think the orfice size they use to replace the thermostat is a little large.. but it works for them, and I suspect they even have some data (shock and awe - why would any of us want data when you have so much internet opinion).

All I know is it works fine... keeping the coolant between 80 and 110 F ...

The rest of you can do what you want.... I don't see any big surges of cold water when I am in deep powder.. vs trail riding (hardly ever do that anymore). I am typically riding an 03 700 rev.. with coolant thru the running boards and ad on cooler in the PLP tunnel extension.

And yes, one would want to warm up the sled .. idling doesn't warm a sled much.... by riding at a moderate speed for 5 to 10 minutes before hammering it.
But you should do that with a thermostat too... I am with Kelsey, believing that the sudden opening of the stat might cold shock the engine .. if 70 f coolant as compared to slightly higher then 108F is considered hot... I would rather the coolant circulating thru the system at all times.. plus the difference in temperatures we are talking about are not enough change to be considered shocking either....
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I'm sorry if this sounds to "offensive"....

The removal of a stat and replacing with a PROVEN upgrade will NOT increase cylinder wear (nicasil = good luck) or piston (aluminum vs nicasil = instatant stick) neither make any sense nor remotely true in this application...sorry.

Some mention fluctuating water temps...HMMM closed stat = motor at 110+ degrees....stat opens and lets in the 0 deg water from the cold coolers....hmmm NOTHING better for a "cylinder/piston wear issue" than a 110 deg water temp swing???

The kit in question was designed to keep the coolant flow the ROTAX engineers already have in place... the ONLY extra effort the consumer needs to make is giving the sled a couple extra minutes to warm up since your warming ALL the coolant...

ONE more time.... the NEW 800R (same engine design as the 800HO) runs at 80 degrees....RKT likes 80 degrees...I like around 100 degrees....I and MANY others have been running statless for years including EVERY sled on EVERY snocross track...even the 2000-2003 Mach Z went statless 'cuz its BETTER.

The factory stat is a POS and fails OFTEN and when it does its usually CLOSED = super overheat and engine FAILURE is common.

2 things that are "consumer proof"....

1) sell $6 "pre-gapped" spark plugs (cuz MOST cant gap plugs)

2) run T-stats (cuz most pull the rope and pin it)

-BJ
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Are you guys (Big John, Kelsey, etc.) saying it is also good to run statless in the 600 SDI motor? I am just curious about the fuel programming on this motor with a cooler motor.
BIG JOHN said:
djm said:
The doo thermostats seem to be very fragile, I have had three or 4 of them fail over the last few years.. and you are right .. heh-heh.. none of them had close to 5000 hours on them.. more like 50 to 200 hours. But they do fail.

For the last two years, I have been running gutted thermostats (just the outer disk) with a restrictor in the top hose with no issues or failures.

Sometimes engineering has to bow to experience.... (dang and I am one too). Doo does this on their race 440's and has been doing it for a number of years. I think the orfice size they use to replace the thermostat is a little large.. but it works for them, and I suspect they even have some data (shock and awe - why would any of us want data when you have so much internet opinion).

All I know is it works fine... keeping the coolant between 80 and 110 F ...

The rest of you can do what you want.... I don't see any big surges of cold water when I am in deep powder.. vs trail riding (hardly ever do that anymore). I am typically riding an 03 700 rev.. with coolant thru the running boards and ad on cooler in the PLP tunnel extension.

And yes, one would want to warm up the sled .. idling doesn't warm a sled much.... by riding at a moderate speed for 5 to 10 minutes before hammering it.
But you should do that with a thermostat too... I am with Kelsey, believing that the sudden opening of the stat might cold shock the engine .. if 70 f coolant as compared to slightly higher then 108F is considered hot... I would rather the coolant circulating thru the system at all times.. plus the difference in temperatures we are talking about are not enough change to be considered shocking either....
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I'm sorry if this sounds to "offensive"....

The removal of a stat and replacing with a PROVEN upgrade will NOT increase cylinder wear (nicasil = good luck) or piston (aluminum vs nicasil = instatant stick) neither make any sense nor remotely true in this application...sorry.

Some mention fluctuating water temps...HMMM closed stat = motor at 110+ degrees....stat opens and lets in the 0 deg water from the cold coolers....hmmm NOTHING better for a "cylinder/piston wear issue" than a 110 deg water temp swing???

The kit in question was designed to keep the coolant flow the ROTAX engineers already have in place... the ONLY extra effort the consumer needs to make is giving the sled a couple extra minutes to warm up since your warming ALL the coolant...

ONE more time.... the NEW 800R (same engine design as the 800HO) runs at 80 degrees....RKT likes 80 degrees...I like around 100 degrees....I and MANY others have been running statless for years including EVERY sled on EVERY snocross track...even the 2000-2003 Mach Z went statless 'cuz its BETTER.

The factory stat is a POS and fails OFTEN and when it does its usually CLOSED = super overheat and engine FAILURE is common.

2 things that are "consumer proof"....

1) sell $6 "pre-gapped" spark plugs (cuz MOST cant gap plugs)

2) run T-stats (cuz most pull the rope and pin it)

-BJ
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I am laughing.. I was on your side.... on this issue.. why tag your note on to mine.. heh-heh.. makes me look like the dummy... not the guys who say their engines will sieze and wear... (tough to wear nicasil for sure.. not many things harder... less prone to wear.. now flaking.. when you do get a good piston stick for other reasons).

I do find it hard to believe the coolant in the cooler will be down to 0 F except when the sled hasn't be run for awhile and you just start it up as there is some leakage and circulation... those stats are only metal to metal.. not a real seal...
BJ,

So if I'm reading you right, using Smitty's kit w/ restrictor will keep water temps at around 100 while removing stat altogether would keep temps at about 80? Union Bay recommends removing it altogether. I'm thinking of going that route since I have the shorter coolers on the '03 and have higher water temps anyway. Your thoughts please.

Thanks!

G

PS - For the doubters out there: I guess BJ, Bill Cudney, Kelsey, and Mark at Union Bay Racing just don't know what they're talking about???
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I and MANY others have been running statless for years including EVERY sled on EVERY snocross track...even the 2000-2003 Mach Z went statless 'cuz its BETTER.

BJ

I have to disagree with you on this one Big John.
I spent the better part of a day running my Flll 800 triple with the stat in and with it out back and fourth several times and everytime it ran cooler with the stat in.
Degree wise I dont know, but the needle ran just past half way with it out and only a 1/4 up with it in. It also was much harder to cool down once it passed the 1/2 mark meaning I had to run in vergin snow a lot longer.
So in the end I proved it to myself regardless of what anyone else has to say about a triple.
Mikadoo said:
I and MANY others have been running statless for years including EVERY sled on EVERY snocross track...even the 2000-2003 Mach Z went statless 'cuz its BETTER.

BJ

I have to disagree with you on this one Big John.
I spent the better part of a day running my Flll 800 triple with the stat in and with it out back and fourth several times and everytime it ran cooler with the stat in.
Degree wise I dont know, but the needle ran just past half way with it out and only a 1/4 up with it in. It also was much harder to cool down once it passed the 1/2 mark meaning I had to run in vergin snow a lot longer.
So in the end I proved it to myself regardless of what anyone else has to say about a triple.
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Mikadoo, you could get the same effect without having to worry about the stat coming apart.. or sticking closed.. by making an orifice slightly smaller then the stat opening (stat with the guts removed.... A couple of tries and you will hone right in on the optimum opening... erring slightly on the large side.....

Just my two cents worth on the issue... Also, does the FIII have a bypass hose that you need to reduce down in size? I have never played with a triple so don't know the specifics there...
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