The doo thermostats seem to be very fragile, I have had three or 4 of them fail over the last few years.. and you are right .. heh-heh.. none of them had close to 5000 hours on them.. more like 50 to 200 hours. But they do fail.
For the last two years, I have been running gutted thermostats (just the outer disk) with a restrictor in the top hose with no issues or failures.
Sometimes engineering has to bow to experience.... (dang and I am one too). Doo does this on their race 440's and has been doing it for a number of years. I think the orfice size they use to replace the thermostat is a little large.. but it works for them, and I suspect they even have some data (shock and awe - why would any of us want data when you have so much internet opinion).
All I know is it works fine... keeping the coolant between 80 and 110 F ...
The rest of you can do what you want.... I don't see any big surges of cold water when I am in deep powder.. vs trail riding (hardly ever do that anymore). I am typically riding an 03 700 rev.. with coolant thru the running boards and ad on cooler in the PLP tunnel extension.
And yes, one would want to warm up the sled .. idling doesn't warm a sled much.... by riding at a moderate speed for 5 to 10 minutes before hammering it.
But you should do that with a thermostat too... I am with Kelsey, believing that the sudden opening of the stat might cold shock the engine .. if 70 f coolant as compared to slightly higher then 108F is considered hot... I would rather the coolant circulating thru the system at all times.. plus the difference in temperatures we are talking about are not enough change to be considered shocking either....
[snapback]917717[/snapback]