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Hey Everyone, Been gathering parts and wrenching my butt off....
I finally got her completed last night and will be heading north to the U.P. this weekend to test it out.
I want to Thank the following people who either helped me work on my sled, bought parts from or just answered some questions.
SDIKID, REV*BARON, TTABS, DEADMAN, REVDOG, SLED-PARTS.com, BIRDS SNOWSPORTS, ACTION CYCLE in Portage Michigan - (installed my drivers), HIGH PERFORMANCE ENGINEERING, E.G.T, BILL CUDNEY, CURT BUISKOOL - Friend with a Milling Machine and TOUGH COAT POWDER COATING.
My girlfriend, for putting up with many late nights in the shop.
Its nice to know so many people on here - Ones who I can call friends.
Here's a list of the parts that I used, this project has evolved since I bought the sled new.
I always had this in my mind as to what I wanted and I finally have made my dream come true.

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Bill Cudney Piston Kit
Bill Cudney Clutch Kit
H.P.E. 21 Top Cog
Mountain Machine 136" Rail Extensions
Camoplast Intense 136 X 1.5" track
Soon to be studded with Woody's Mega-Bites 1.625 Double Diggers Qty-108
Wahl 10 Tooth Extrovert Drivers
Tom White Industries Wheel Kit - Sweet
Mahler 4 Inch Risers
Ski-Doo (X) model steering tube
Ski-Doo 05 Mach Z handlebars
Ski-Doo shock covers - turned inside out
Ski-Doo 45 deg. handlebar hooks
Ski-Doo Summit windshield
Ski-Doo Tunnel Protectors
Homemade Front Bulkhead Protectors - used an old belt / rivets - brackets
Garmin GPS V - custom homemade mount
E.G.T. Avenger III, Stinger Probes W/ Water Temp Sensor
Ski-Doo Tunnel Extension Kit - Rev-I-Gade Style
Ski-Doo Rear Tunnel Bag
Ski-Doo Gas Caddy - setup for either or
Union Bay Billet gas cap
Union Bay Billet Pull handle
Holtzman - Tempa Flow
BC3's Rear Torsion Spring Kit
OuterWears Intake Sock
OuterWears Pre-Filter material on nose and hood vents
Stud-Boy 6 inch Shaper Bars Qty-2 per ski
 

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Homemade Bulkhead Protectors using an old belt - rivets and some stainless brackets.
 

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Discussion Starter · #6 ·
I'm Pretty darn Happy........
 

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Rear View - The Ski-Doo logo is done in Reflective Blue.
Its alot darker than it appears, actually a tad darker than the powder coating.
When the flash hits it it turns lighter....
 

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Discussion Starter · #10 ·
The Sign Shop is still waiting for the material to finish up my graphics
MXZ - with the X alittle Bigger - Refective Blue - Upper Panel
AdrenalineRush - Reflective Blue - Lower Panel
 

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Discussion Starter · #11 ·
The Command and Control Center
 

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Discussion Starter · #12 ·
04RevX said:
Is protecting the bulkhead like that necessary for this upgrade or just to be on the safe side?
[snapback]671191[/snapback]​
Using a 1.5 inch track with 1.625 inch studs.... I would rather be on the - "Safe" - Side.
She's a pretty tight fit, I had to trim down the Ski-Doo Tunnel Protectors to make it clear the track and still have some protection.
 

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Flyin Fox Daddy X3
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Looks great!! I really like the polished aluminum on the side panels and rear flap. I did the same on the rear flap, pop riveted a piece of metal on, then put covered it with red reflective sticker for safety and a blue reflective Ski-doo sticker.
 

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REV*BARON said:
faster....faster...need another pic of the doors closed
[snapback]671199[/snapback]​
Typing as Fast as I can.....


Thanks Again Chuck for all that you helped me with...Your sleds are Rightious....
Mine....well...its getting better......Now all I want to Doo Is RIDE !
 

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Discussion Starter · #17 ·
SkidooSteve12 said:
Looks great!! I really like the polished aluminum on the side panels and rear flap. I did the same on the rear flap, pop riveted a piece of metal on, then put covered it with red reflective sticker for safety and a blue reflective Ski-doo sticker.

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Thanks....I have looked your sled over many times for details on how you did things.
Yours is very unique - I like it
When I get some time, I'll be adding a Gallery of my stuff....
This has been so much fun to Doo.....
Its been quite a project....
The 136" Rails had to be milled down and modded to make it all work....Chuck gave me a Screamin Deal....
 

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Discussion Starter · #18 ·
xsr_racing28c said:
could you tell me what color powdercoat you used for clutch cover and tunnel reinforcements? thanks ... btw killer sled!!! nice work~jay
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Its called Candy Blue, My Powder Coater said its also called Transparent Blue.
Depending on the manufacturer.
Its a 2 step process - color and clear with a tint of blue - not sure exactly - I wasnt there to watch him apply it.
I dont know what he used, but I Doo know it wasnt PPG....He Hates PPG
It takes almost twice as much powder to come out the same with PPG.
He asked his Rep and he said....well ?
Its so you buy more from us.....
He said - F- You and doesnt buy from him anymore!
 

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Thanks man, i thought it was trans blue... hey can you let me know how that holds up on your running boards, cuz i was gonna do the same kind of thing, but didn't know how well it could hold up... i have a lot of parts pc'd on my quad and know they hold up, but didn't know if the rubbing of your boots would shave the pc off. thanks man, Can't wait to see some pics of your sled out in the snow... probably the nicest rev ive seen... ~Jay
 
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