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But, I can't get the alignment quite right. I took one of the 3 spacers out from behind the secondary, and my X measurement is at 37.12 mm. But my Y measurement is only 37.5 mm. Thats only a .38 mm diff. There is supposed to be a 1.5 mm difference (+/- .5 mm) between the two measurements.

Is my motor not positioned correctly? What do I do now? My clutches do get scorching hot.
 

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FAQ man
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Removing shims from behind the secondary will change the X and Y measurement equally. Sounds like the motor is out of position. I don't know about your '03, but on my '05 the motor mounts are fixed, but you may have enough play to move the motor 1mm.

I have also heard of some people who notch out the motor mounts to allow for movement.

Good luck,
Jerry C.
 
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