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  1. REV Chassis - Performance and Trail Models
    Hi everyone, I just got my first Doo- an '05 GSX 600 SDI I've been tuning it up and waiting for good snow here in NY, but one thing i haven't been able to sort out is the digital odometer. It lights up, but for some reason instead of displaying trip, mileage, or anything normal, it just has a...
  2. REV Chassis - Performance and Trail Models
    Hey guys I’m having the pcode starter relay short to ground or open circuit. I do not have electric start or the starter relay. I have the small battery with the capacitor. I can’t see any damaged wires and tried changing f4 fuse like it says and I also disconnected the capacitor with no...
  3. REV Chassis - Performance and Trail Models
    Hey so we've been looking around for another sled to have around, came across this 04 600 sdi that looks like its in really decent shape for 10000 km. But he says it recently started having an issue where after a cold start, he has to baby it to keep it running until its warm. What's the...
  4. REV Chassis - Performance and Trail Models
    Hi I have a 2005 Ski Doo SDI 600 it has been backfiring a lot. I always hear people say the sdi's are known to do this. I am running br8ecs plugs and the plugs are definitely fouled, should I change to br9ecs plugs? I've checked in take boots they look fine no cracks. The sled idles fine but...
  5. Skandic / Expedition
    Another first timer here. I have very little experience with sleds. The only one I've owned and have any appreciable time on is my well used 2000 Skandic WT 500f. It has some battle scars, no windscreen, the key is broken off in the RUN position in the ignition switch but other than that it...
  6. REV Chassis - Performance and Trail Models
    Hey guys so here's whats going on. Recently I "siezed" the motor in my 600 SDI. As I started to dismantle the engine I noticed the nut on the cable adjuster on my oil pump had backed completely off, there's my answer to why it seized... Anyway, the engine is fully torn down and tragically my MAG...
  7. REV Chassis - Performance and Trail Models
    Hello, I have a 2006 GSX and I needed to replace the jackshaft because the shaft was turning inside the bearing and is now all worn out. I took everything apart but my question is how many washers are behind the chaincase on the 3 studs? How do you align it? The parts diagram says 6 washers on...
  8. REV Chassis - Performance and Trail Models
    I was looking at buying a can for my sled and one of my buddies said that I shouldn’t get a can for my sled because the SDI’s are very picky and I have the chance to ruin my motor. But when I was trying to find anyone with these issues nothing came up so I was wondering anybody else had knows...
  9. REV Chassis - Performance and Trail Models
    I have a 2007 600ho SDI. I also have a fuel leak that seems to be coming from either one of the fuel line ends or the area where the electrical lines enter the fuel pump module. I cant find the exact leak. I run it and then pull the seat but normally no sign of leak... then another time i get a...
    sdi
  10. REV Chassis - Performance and Trail Models
    My 2004 ski Doo gsx sdi (fuel injection) model has a fuel problem. Just went through the entire sled all is set. But once the fuel tank gets to or below 1/2 tank it will stall and spitter at high rpms. Idles perfect still. Put a fuel gauge on it, rode it, and the pressure drops. I took the pump...
  11. MXZ / Legend / Summit / Grand Touring / Formula
    Hi all, I just purchased a 2004 ski doo mx z adrenaline 600 ho sdi and it needs a new battery. All the info I have found says the replacement battery is 6.88x3.44x6.00 in size but the bad battery is 4.25x5.50x6.00...
  12. REV Chassis - Performance and Trail Models
    I have an 04 mxz adrenaline 600 sdi. I am going to extend it to a 16x144x2" track and was wondering should I re-gear? I do a mix of trail and powder, probably 50/50 some days I'll go out ripping in fields and such all day in powder. Other days I will go for a 300-400 km trip with the buds, which...
  13. REV Chassis - Performance and Trail Models
    My wife has a 2006 600 SDI, sled seems like it ran out of gas. I try to fill it and it only takes 2 gallons and is full. I burp it and doesn't take anymore. Ride it and as soon as that 2 gallons is gone it does that same thing. Guessing maybe a fuel pump? Ideas of where to start would be much...
    sdi
  14. REV Chassis - Performance and Trail Models
    I have a 2005 SDI MXZ 600. Rebuilt the engine due to a crank bearing out. Had to disconnect the fuel system to remove the engine. Now installed the engine and when you give the first pull, the fuel pump runs and the lights come on. The sled has great spark and will fire and run with a little...
  15. Sledding - General Discussion
    I ordered new reeds using the Doo part #. (black reeds) The reeds I got do no look like the reeds that were in the sled. (yellow reeds) I do not have a reed stop installed, not sure if not from factory, or if discarded when aftermarket reeds were installed. Can I just swap the OEM reeds for...
  16. REV-XP/XS Chassis: Perf. Trail 120-129 Inch Models
    Hey guys, I've been pretty disappointed that Ski doo hasn't brought back the Mach Z since 2007. And I have a feeling they won't for some time. So I've gotten the idea to make my own by putting a 1000 sdi into my 2015 mxz xrs 800. The sheer power potential from that motor has my mouth watering...
  17. REV Chassis - Performance and Trail Models
    I noticed that i have about and 1/8 inch of side to side play in my jackshaft on the secondary side. I removed the secondary and pulled the bearing and bearing plate off the chassis. The bearing spins a little rough but it is all still intact. What I dont understand is why there is so much slop...
  18. REV Chassis - Performance and Trail Models
    Hey guys! Im new here but after weeks of frustration i am out of ideas. I have an 05 gtx 600 ho non-sdi, everything works on it except it wont charge the battery. The battery will hold a charge if you put it on a tender. At a full charge i can ride maybe two hours using my E-start, but after it...
  19. REV Chassis - Performance and Trail Models
    Guys, I have a 2007 Rev 600 SDI - Having issues getting it started. last year i had a bad battery; put a new one in and she started up and ran fine. I bought a new battery for it last week again just for piece of mind and i cannot get it started. I swapped all therelays for new ones. I have...
  20. REV Chassis - Performance and Trail Models
    Hey Everyone, My 07 600 SDI GTX lost about 4 inches of coolant in the reservoir. I can't find where it leaks. I pulled the plugs and exhaust and this is what I found (see attached pics). The sled overheated for a bit at the end of my run but it runs fine. The plugs were changed just before my...
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