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2003
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  1. REV Chassis - Performance and Trail Models
    I'm changing out my thermostat on my 2003 Rev 800. From input on this forum it was suggested to change that since it may have been causing my overheating issues. I ordered the part but now is the harder part for me. I've studied the diagrams, however it doesnt really say how to change it and I'm...
  2. REV Chassis - Performance and Trail Models
    So I bought a 2003 MXZ Sport 800 from an auction in July, but for some reason it wont go over 2-3000 rpm. It acts like it will hit a rev limiter. So I did some digging and found that the Multi Purpose Electronic Module (MPEM) was not for the correct sled, but for a 2004 MXZ 800 HO. Could this be...
  3. REV Chassis - Performance and Trail Models
    While doing some summer sled inspection I noticed that I have a different ball joint on the left front a-arm than I have on the right. I did a search on the brand and part number stamped on the ball joint and I get very limited information. I'm hoping someone on here knows something about it...
  4. REV Chassis - Performance and Trail Models
    Hi there fellow doo talkers, I have a 2003 Rev 800. I have been having troubles in deep powder with running full rpms. I will hit full rpms then let off the throttle but when i get back on the throttle i can only get about 7000 rpms. Is this a clutching problem? The chassis has about 9300 miles...
  5. REV Chassis - Performance and Trail Models
    Okay so my sled (2003 rev 800) needs the oil injection adjusted via the cable, and I might just be an idiot, but I can not find the cable to adjust the F****** thing! I know its supposed to be behind the can somewhere but i can't find it! Could somebody post a picture of where it is or explain...
  6. Sled Parts For Sale or Trade
    Item: HEAT EXCHANGER 03 BEAVERTAIL Category: Sled Year: 2003 Location: CT Price: 100.00 taken off my stock sled within first 500 miles - mint condition pm if interested
  7. REV Chassis - Performance and Trail Models
    I just picked up a ski doo Rev 600 H.O. It's an 03 with 12,000 on it but a new engine at 11. Wondering what upgrades I should get or smaller mods. Not looking to spend a fortune on it. It's undergoing a rebuild now and I'm putting on a new track. I'll add a Picture later
  8. REV Chassis - Performance and Trail Models
    With the help from a few posts on this forum and a few other topics on other forums I was able to replace my PTO seal without pulling the whole motor and splitting the cases. In some of the posts I read I felt that some information was missing so I thought I would make my own post to help out...
  9. Race Sled Classifieds
    I have an overheated, blown 440 motor completely assembled is it worth anything? It did not seize, I poured some oil in the spark plug holes after i removed it from the chassis, stored in a plastic tote, heated garage. Rave valves also installed.
  10. REV Chassis - Performance and Trail Models
    So i picked up a 2003 MXZ REV 600HO sled last year crashed up at Hay Days with all parts to fix (bumper, hood, other miscellaneous parts) for $1500 with only around 2500 miles on it, which didn't seem too bad. I rode it that season, and i just couldn't live with the tail. So again, i went to Hay...
  11. Race Sled Classifieds
    looking for a can for my 2003 rev 440 text me if you have one 1-262-880-6480
  12. REV Chassis - Performance and Trail Models
    So we got a 2003 MXZ X 600 with E-start and reverse 4500 miles and it still has the beaver tail, is there a problem with keeping it that way? I dont really want to take it off and put a delete kit on it because we don't have a rivet gun. OR would smaller bolts with loctite work instead of...
  13. REV Chassis - Mountain Sleds
    Putting together a 2003 REV 600 h.o. engine NON SDI. Can anyone help me out with torque specs and sequence for the crankcase, cylinder bolts, and head bolts? Would also love to look a spec sheet for jetting, cylinder clearance, ring end gap... that sorta thing. If anyone has a manual for 2003...
  14. REV Chassis - Performance and Trail Models
    I am trying to figure out where tach signal comes from for the OEM tach on a 2003 rev 800 x package. what wires carry the tach signal and where do they come from? my tach has power but no signal going to it. my stator works as far as running the sled perfect but no tach signal and i am not 100%...
  15. REV Chassis - Performance and Trail Models
    would bad or misaligned pickups cause my tach to not work? that is the only thing i have left that could be wrong with the sled and would like to be fairly sure before i pull the motor again... I just got it all together so it may have been mis installation by me but it was my first rev motor so...
  16. Sleds For Sale
    Item: Ski Doo Rev MXZ 600 H.O. Sport Category: Sled Year: 2003 Location: Seymour, Wisconsin Price: $3,250 2003 Ski doo rev mxz 600 H.O. has around 6800 miles on it. HAS REVERSE!!! very nice to have. I have the stock windshield to go with it. Put on 300 miles this season have had this sled for 5...
  17. REV Chassis - Performance and Trail Models
    ok my 03 rev 600 when just staring to move just above engagement the track seems to jump as its moving and not want to spin free makes some noises like could possibly have a bad driveshaft bearing. mind you tack is tight and no ice in skid what so ever. Well I tore skid out and driveshaft all...
  18. Race Sled Classifieds
    Hi im wondering if anyone has a 2003 mxzx service manual thanks please PM me.
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