QUOTE (Electro @ Sep 2 2009, 01:11 PM)

Just spoke to the dealer and they say the original gearbox has to be removed and shipped back, a new replacement will then be shipped along with a side panel update. He tells me that the replacement gear box is new and not a rebuilt. Looks like the shifting issues are probably due to the gearbox, not belt tension or idle adjustment as previously thought. I had thought that this transmission was tried and proven in the original Expedition TUV. Do you know if they had problems as well?
Without disclosing too much that I know, yes, you're right. They come off, are sent out and a new one is installed. This gearbox has some internal changes that solve the shifting and leaking issues that were raised by MY2009 buyers. However, one of the contributors to the rough shifting was the high idle and reducing this did make things better for many XU owners.
A quick look at an XU vs. a Yeti or Yeti II chassis sled would tell you that no, this is not the same gearbox. It uses a similar design and technology (still made by Sisu Diesel) but it is a completely new gearbox mounted to the opposite side of the sled. Again I applaud BRP for stepping up to the plate and issuing new transmissions to all buyers; this runs right back to an older post I made regarding first-year buyer confidence. Anybody who has bought an 09 sled must be happy to hear that they are getting a new gearbox which will solve the minor issues that were experienced in the first year of production.