Irondog has slightly different setup than mine but his is a good setup too. This one uses all the factory 440 controls on your stock HO sled. May be slightly different for a SDI.
Here's the link to Irondog's setup in the mountain forum.
http://www.dootalk.com/forums/index.php?sh...&hl=irondog
Wire pinout for 440 controls to the main 6/800HO body harness.
Item Wire Color Pin I.D.
________________________________
Brake---- white--- 3
Brake---- red/yellow --4
Left Hot Grip---- orange-- in from switch
Left Hot Grip---- orange/violet-- in from switch
Left Hot Grip---- black--- 1 or Grd.
Right Hot Grip---- orange-- in from switch
Right Hot Grip---- orange/violet-- in from switch
Right Hot Grip---- Grey/Yellow -- 1 or Grd.
Thumbwarmer---- brown-- in from switch
Thumbwarmer---- brown/yellow-- in from switch
Thumbwarmer---- yellow/black-- 1 or Grd.
Dimmer-- grey -- 10
Dimmer-- red/orange-- 11
Dimmer-- grey/violet --12
RER Switch---- beige-- 8
RER Switch---- red/grey-- 5
Kill Switch black--- 1
Kill Switch black/yellow--- 2 in 03/6 in 04
Hot Grip/Thumb Switch--- red/yellow --13
Hot Grip/Thumb Switch--- orange-- out to element
Hot Grip/Thumb Switch--- orange/violet-- out to element
NOTE: When using a 440 speedo with a Powertech harness you need to swap pins 4 and 7 on the large grey connector that plugs into the gage for the Tach to work.
You can use your stock handlebar connector and splice in the 440 wires or just buy a new connector and pins to make it easy.
Here's the link to Irondog's setup in the mountain forum.
http://www.dootalk.com/forums/index.php?sh...&hl=irondog
Wire pinout for 440 controls to the main 6/800HO body harness.
Item Wire Color Pin I.D.
________________________________
Brake---- white--- 3
Brake---- red/yellow --4
Left Hot Grip---- orange-- in from switch
Left Hot Grip---- orange/violet-- in from switch
Left Hot Grip---- black--- 1 or Grd.
Right Hot Grip---- orange-- in from switch
Right Hot Grip---- orange/violet-- in from switch
Right Hot Grip---- Grey/Yellow -- 1 or Grd.
Thumbwarmer---- brown-- in from switch
Thumbwarmer---- brown/yellow-- in from switch
Thumbwarmer---- yellow/black-- 1 or Grd.
Dimmer-- grey -- 10
Dimmer-- red/orange-- 11
Dimmer-- grey/violet --12
RER Switch---- beige-- 8
RER Switch---- red/grey-- 5
Kill Switch black--- 1
Kill Switch black/yellow--- 2 in 03/6 in 04
Hot Grip/Thumb Switch--- red/yellow --13
Hot Grip/Thumb Switch--- orange-- out to element
Hot Grip/Thumb Switch--- orange/violet-- out to element
NOTE: When using a 440 speedo with a Powertech harness you need to swap pins 4 and 7 on the large grey connector that plugs into the gage for the Tach to work.
You can use your stock handlebar connector and splice in the 440 wires or just buy a new connector and pins to make it easy.